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KLX450R Radiator guards fitting ‘ How to do it with dude’

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This topic contains 1 reply, has 0 voices, and was last updated by  Dean 13 years, 2 months ago.

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  • January 31, 2012 at 3:18 pm #100981

    Dude
    Member

    Will start a series of how to do it things as I do maintenance on Katie-kawa as time goes by so here is the 1st one

    ‘How to fit radiator guards’

    2nd ride out on katie and a stick tore off her RHS plastic radiator fins/protectors so saved some money and got a B&B OFFROAD set.

    So…….

    2011andguardfitting014.jpg

    In depth instructions

    2011andguardfitting013.jpg
    Bonus bits

    2011andguardfitting008.jpg
    shrouds removed

    2011andguardfitting009.jpg
    shrouds removed front

    2011andguardfitting010.jpg
    Fitting front RHS guard

    2011andguardfitting011.jpg
    You have to remove radiator side brace.

    2011andguardfitting012.jpg
    Fitting brace

    2011andguardfitting015.jpg
    bolting brace to front guard

    2011andguardfitting016.jpg
    Oh looks like you need to fit that clip nut.

    2011andguardfitting017.jpg
    nice one…. hole doesn’t line up

    2011andguardfitting018.jpg
    This clip nut has to be fitted from the top may save you 20 mins that * ;)

    2011andguardfitting019.jpg
    RHS with shrouds and radiator brace removed.

    2011andguardfitting020.jpg
    Undo fuel tap

    2011andguardfitting021.jpg
    Fit lowering link for fuel tap horn remains in original hole.

    2011andguardfitting022.jpg

    2011andguardfitting023.jpg
    Fit brace to radiator

    2011andguardfitting024.jpg
    assemble shrouds * the longest set screw fits into that clip nut.

    2011andguardfitting025.jpg
    done

    2011andguardfitting026.jpg
    and done

    and as the young people say ‘ Too easy’

    2011andguardfitting028.jpg

    Time taken 2 hours record…….. :laugh: :laugh:

    January 31, 2012 at 7:42 pm #215200

    Dean
    Member

    Nice work Dude and only two Hours ! My XR650 ones were at least that per side :blush:

    BTW is there a mod for relocating that fuel tap ? :ohmy: A decent hit on the front and I reckon it will do some damage to the core ! (just a thought)

    Ollie

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