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Good for another 100.000 k’s hey Chicken. Nice work lefty! I know where to bring the DR when it needs a freshen up.
Nice work Lefty. I might have your next project
Well its finished after a slight miscommunication, The Left one has taken her for its maiden ride on Tuesday or Wednesday (I forget) 110km around the local traps, and tells me it pulls like nothin else!!!!!! 👿
The full break down of parts as follows
New counter shaft
New crank and conrod assembly
New piston
New full set of gears
New selector fork
New clutch basket and heavy duty clutch
Cylinder head reconditioned
New cam chain and tensioner and guide
Bore honed
Frame cracks repaired
All I need is the time to pick her up and go for a rideI can’t thank Lefty enough for the top job and perfectionist approach to the rebuild, thanks mate
I would never have gotten round to to doing the job at best it would have been pulled apart and put into the too hard basket
And thanks TB for droppng itYeah thanks gents.
The rebuild is complete and i am really happy with it. The engine is now is a 630cc with a New 100mm Wiseco forged piston and ring set. The Cylinder head is a ported large cooling fin type and has been fully reconditioned. It still has the standard cam shaft with the auto decomp removed. Carburettor is a Mikuni with some slight jetting mods to suit the larger capacity. She pulls like a 14yr old with a Playboy eh. :huh: 😆
The gearbox and clutch assy are all brand new and shift beautifully. I completed around 110km on the big 630 then completed its first oil and filter change ready for delivery.
Oh! I also fitted an oversize EBC front Disc Rotor and Caliper bracket to better enhance the big girls stopping power. After the bed in period, which I also completed it stops now very well.Cheers,
Lefty[attachment=3095]2012-01-11_17-34-25_475.jpg[/attachment]
Thats ok Mick, the engine was a running 630 before the rebuild and I bought it because it had gear box problems, we have just rebuilt the engine as it was
Chicken wrote:Thats ok Mick, the engine was a running 630 before the rebuild and I bought it because it had gear box problems, we have just rebuilt the engine as it wasYes that’s right Chicken. I spoke to Mick earlier about this issue and looked at it when I disassembled and then reassembled the engine. It had the auto decomp previously removed and had absolutely no signs of any camshaft or rocker wear so i believe it will be fine. As i also mentioned earlier i did 110km on a test ride, changed the oil and filter and it was as sweet as.
Cheers,
Lefty
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