Clutch issues

This topic contains 62 replies, has 0 voices, and was last updated by  Carl 15 years, 1 month ago.

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  • #171450

    Carl
    Member

    Cheers Tim. I think I may have been listeneing for issues. I triple checked every thing as I put it all back together, had no spare parts afterwards which is always good but don’t have a torque wrench so all the alloy parts got tightened till the bolts/nuts stoped then a tad more. So I think I’m just paranoid that the nuts/bolts aren’t tight enough. Had a history of breaking alloy parts in the past from being to heavy handed but now I’m always sceptical that they may not be tight enough.
    I pulled the rear drum apart last week and there was actually some metal in the bottom of it, took the bits of metal to the local bike shop and the guy there said he thought it was a spring that usually goes on the older XR’s, took his word for it and it still works so who knows, don’t use the rear break that often any way. I re-adjusted the rear break but haven’t had a chance to take her for another ride tonight.
    I’m always nervous after I perform any kind of re-builds myself. Don’t have a leg to stand on if she does let go some how. Years ago I rebuilt a fairly nasty 351 Clevo with a mate of a mate who was suppose to be a gun mechanic, spent 6K on the motor that already had all the good bits anyway, I replaced every nut and bolt exept the big end bolts “don’t need to replace them, just a waist of money” the gun mechanic told me. And what happened, not even 100kms into running her in she dropped a big end and stuffed the whole show, 6K gone. So now that is always in the back of my head and I’m always very nervious when I play with any thing.
    Thanks heaps again for the help and I’ll post a sollution to the noises if I find any.

    #171451

    Carl
    Member

    I have taken her for a few 10 – 15 minute rides getting her fairling hot and all seems find. Still running at this stage so I must have done something right.
    One other thing, The kicker didn’t seem to go all the way on the shaft when I put it back on. I give it a few taps while trying to spread it slightly but the kicker on just went level with the shaft. Is this correct? I had done the screw up tight but after a few start there seems to be about 2mm play in and out of the kicker on the shaft even though the bolt is tigh. Should I remove the bolt and try to get it on further or is that on correctly? so the bolt sits in the missing teeth on the shaft?

    #171059

    tim
    Member

    not exactly sure with your bike but most are fitted so the bolt is in the groove on the shaft with the spline(teeth)either side, put it on with the bolt out, should only need to be tapped on and should be tight on the shaft, otherwise you run the risk of it spinning on the shaft and ripping the teeth off

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