CPW Oil Cooler/Reservior for KTM EXC

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This topic contains 14 replies, has 0 voices, and was last updated by  Craig Hatton 13 years, 5 months ago.

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  • #100615

    As some of you may or may not be aware I am doing a conversion to use my 2008 KTM 450 EXC-R as a Dual Sport bike to do both Adventure and Trail/Single track rides. One of the things that the KTM requires for Adventure Style riding is increased engine oil capacity. As the 08-11 Models use separate oil compartments for engine and gearbox. Engine 700ml and Gearbox 900ml. By the fitment of the CPW Cooler the engine oil is increased by an additional 450ml as well as the oil filter is now located in the new reservior. ;)
    Here are a few pics.

    The CPW Kit

    [attachment=2906]2011-10-21_13-32-39_683.jpg[/attachment]

    Oil filter adaptor installed.

    [attachment=2907]2011-10-21_14-18-48_756.jpg[/attachment]

    Oil Cooler installed and ready to go

    [attachment=2908]2011-10-21_15-01-32_74_1.jpg[/attachment]

    [attachment=2909]2011-10-21_17-41-16_294.jpg[/attachment]

    Yes i know it is orange and sticks out like chrome balls on a black dog :whistle: or as TB has already said it looks like a penis extension but there were no black ones left available so it’s all good. :blink: :laugh: :laugh:

    One little issue that I was actually told by Don Mcgrath when i bought it was that I will now need an aluminium bash guard as the std plastic one interferres with the oil lines as it fits very close to the cases. But an aluminium one will give better protection anyway. :blink:

    #210665

    It also includes a case saver which goes over the top of the clutch slave cylinder. Unfortunately CPW were out of stock of these so i should have it next week. This gives the cooler 4 mounting points.

    #210666

    Dwayne O
    Member

    Good idea the extra Oil capacity Left One ;) The 690 holds 1.7ltr unlike your machine .
    CPW engineer good gear too by all accounts ,

    Don`t listen to TB, if it was bling for the Tenere, it would be on like Donkey Kong :P :laugh:

    #210669

    Yeah, I agree thanks Eags. :laugh: :laugh:

    #210671

    Mick Pilgrim
    Member

    While at Finke this year I saw a couple of 690’s with an additional oil reservoir welded to the front of the bash plate to give more capacity and to cool the oil. I took a few photos and was trying to see where they had the oil lines connected.
    I’ll post up some photos later so Eagle can drool over them and add to his wish list :laugh: :laugh:

    Mickp

    #210670

    Greg
    Member
    EAGLE`02 wrote:
    Don`t listen to TB, if it was bling for the Tenere, it would be on like Donkey Kong :P :laugh:

    :woohoo: :woohoo: :woohoo: I have been waiting for this thread since I was cracking one liners with Lefty in stitches yesterday :laugh:

    Bling yes Eags absolutely everyday of the week ;) A big ORANGE emergency locating beacon that if the bike fell on it’s side would have the Russian cosmonauts screaming for welding helmets, no :laugh:

    TB

    #210667

    Nice work Lefty, does’nt matter what it looks like mate as long as it allows you to do the big transports !! ;)
    Look forward to seeing it on the next adventure ride. B)

    #210678

    Mick Pilgrim
    Member

    Some photos of the 690 oil cooler someone has made up

    IMG_2693.jpg
    IMG_2694.jpg

    Mickp

    #210679

    Now with Enduro Engineering Aluminium Guard fitted to protect oil fittings at the bottom which could easily be damaged if not protected. B)

    [attachment=2910]2011-10-22_14-27-40_115.jpg[/attachment]

    #210668

    Dwayne O
    Member

    That guard look Bombproof Lefty ;)
    Nice work

    #210693

    Wayne
    Member
    Lefty wrote:
    Now with Enduro Engineering Aluminium Guard fitted to protect oil fittings at the bottom which could easily be damaged if not protected. B)

    [attachment=2910]2011-10-22_14-27-40_115.jpg[/attachment]

    That does look like a schmick job Lefty, good stuff.

    ps. did the kit come with harness & trapeze?

    hobiecattrapeze01.jpg

    Crash

    #210704

    :laugh: :laugh: :laugh: No But I wish it did Crash! ;) Actually for the price it should have come with a pole dancer and a polish!

    #210706

    Wayne
    Member

    GOLD lefty………….gold mate!

    Crash

    #210710

    Greg
    Member

    Price was the same as a good late model setup DR650 :laugh: :laugh: :laugh:

    And yes that was funny Lefty :P almost as funny as the Orange Exxon Valdez strapped to the side of your bike :laugh: :laugh:

    Sorry mate :P :pinch: :blush: :laugh: you know I am behind the whole project ;) thats probably be where I am pushing it from :laugh: oh my god it doesnt stop :ohmy: :P

    Nah its all gravy, we will balance the wheels this week :)

    TB

    #210711

    Craig Hatton
    Member
    Trailboss wrote:
    Price was the same as a good late model setup DR650 :laugh: :laugh: :laugh:

    And yes that was funny Lefty :P almost as funny as the Orange Exxon Valdez strapped to the side of your bike :laugh: :laugh:

    Sorry mate :P :pinch: :blush: :laugh: you know I am behind the whole project ;) thats probably be where I am pushing it from :laugh: oh my god it doesnt stop :ohmy: :P

    Nah its all gravy, we will balance the wheels this week :)

    TB

    Just fit 1 panier on the opposite side.:laugh: that should balance out

    hatto

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