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January 6, 2010 at 11:28 pm #97852
AnonymousWell, I’ve been doing some work on the 300 recently and testing plenty of new jetting set-ups in the bike. I’m starting to get the feel for it now, so I will shortly do a post in the KTM section with my findings for others to make use of if they choose.
Last night I was in the mood so I:
Put new grips on and lockwired them up
Changed the main jet to a 160
Changed the needle clip position from #3 to #2
Adjusted air screw to suit above
Adjusted (reduced) float bowl height
Changed preload, damping and compression settings as per Teknik recommendation
Changed shock spring from a 69-250 to a 72-250, adjusted preload, high speed compression, low speed compression and rebound in line with Teknik recommendations.
Changed gearbox oil.
Clean air filter oiled and fitted.
Opened up starter unit, cleaned and packed with grease.
New front tyre fitted (ok well I didn’t do that last night, I will get a shop to do it today)
It will feel like a new bike for the ride on Saturday!
January 6, 2010 at 11:34 pm #167325You have done more spannering on the 300 in the last couple of days than you did on the 450 in the whole time you have owned it. :laugh:
January 6, 2010 at 11:55 pm #167326Im too am in the middle of a big overhaul moto.
the narny is getting the strip down and revamp/services treatment.
handy to do as I found that I had lost a bolt that holds the fuel tank on.schedule is
putting a new rear tyre on,
rear gearing is going up to a 50 tooth from a 47
new chain
wheel bearings
grease the linkages
fit air valves to the forks
new bling,bling fuel cap with breather hose
and a general good cleaningBoony
January 7, 2010 at 12:13 am #167331
AnonymousSurprisingly the whole shabang only took me 90 minutes or so….
January 7, 2010 at 12:18 am #167327Nice work Boyz, a little tlc on the steeds goes a long way
Boonit, watch out for that Bling fuel cap on the Banana, they cause some trouble they do :laugh: just ask Chop & now KD
They can be a bugger to line up the thread in a hurry, so there goes your possibilities of winning a Pony Express afte a slow refuel
:laugh:
January 7, 2010 at 2:36 am #167328Moto,
Interested to know why you changed the shock spring. Is the 09 the same as the 10. I haven’t had any issues with my 09. In saying that a mate of mine just bought an 10 400 and he had to upgrade the spring too. He is by no means what you would consider heavy. No jockey either, I would guess 80-90kg dry. Maybe the 10’s have gone a lighter spring or maybe I’m just not fussy enough.
January 7, 2010 at 2:51 am #167343Bundyroy wrote:
Quote:Moto,Interested to know why you changed the shock spring.
I’d say too many Coronas over Xmas would be the main reason. :laugh:
January 7, 2010 at 3:02 am #167344
AnonymousBundyroy wrote:
Quote:Moto,Interested to know why you changed the shock spring. Is the 09 the same as the 10. I haven’t had any issues with my 09. In saying that a mate of mine just bought an 10 400 and he had to upgrade the spring too. He is by no means what you would consider heavy. No jockey either, I would guess 80-90kg dry. Maybe the 10’s have gone a lighter spring or maybe I’m just not fussy enough.
I weigh around 94Kg without my riding gear, so with gear I must be at least 105-110Kg. The bike is sprung front and rear a rider between 75-85Kg which means when I swing my fat arse over the bike the sag is nowhere near where it should be.
Not only does this effect how my rear shock reacts to bumps and tracking the terrain etc, but it also increases the ride height of my front end messing up the handling of the bike.
Don’t get me wrong, it’s not like I can’t ride it as it is, it’s just I’m at the point where I want to get it set-up to work with me so that the bike doesn’t deflect when I hit obstacles (front and rear) and gives some level of confidence.
I changed the spring because it was sat in my garage having come off my old 450 otherwise I wouldn’t have bothered. The new spring will help get me closer to the required ‘rider sag’ and also help to reduce the amount of preload on the spring required to get to that point. This in itself I understand will aid plushness in the first part of the stroke
Until I can get Nick at Teknik to work his magic I will have to put up with the shortcomings as I have ever since owning a dirtbike
January 7, 2010 at 3:27 am #167329I’m only about a stone behind (under) you in the weight department so there’s only a couple of good meals difference there. Maybe I should sheck my sag too. They said they did it for me in the pre sale service but I have never checked (2500km later). I think on my old wr it was around 25mm static and 110mm rider. Are the ktm’s the same.
Are there static/rider sag measurements for the forks as well. I assume changing the preload could effect these.
January 7, 2010 at 3:53 am #167345
AnonymousThe KTM manual says around this, however, Teknik (suspension guru’s) reckon going a bit more and this also seems to be the general concensus for the people in the know.
There is a front sag, and it a lot of bikes it’s measured much like the rear which isn’t so easy to do. The KTM manual does it numbers of turns of preload, being heavier than the springs fitted to your bike you should wind them up too. I’ve just set mine to 6 out from full clockwise and I’ll see how that goes.
I think getting the suspension sorted on your bike will really make a difference to traction, handling, comfort and even your energy level. I’ve grown used to fighting the bike and my front wheel bouncing off the ground mid corner when I hit a medium sized rock :ohmy:
Have a look at Nick’s reply to my post in the suspension forum as it will apply to you to if you weigh close to my weight
January 7, 2010 at 4:55 am #167330Thanks for that. I will have to try some new settings or at least check what I’ve got. I’ve just had a local bloke do my forks and change the shims (not that I pretend to understand what that is). I think it changes the flow rate of the oil or something along those lines. It has made it a lot plusher but I still have a bit of fiddling to do with the clickers yet.
I was interested in your manual. The manual I got with my bike is crap. The one I had with my wr had enough info in it for me pull the whole motor apart (in 25 different languages). In the ktm one (all 25 odd pages) it is lucky to tell you where the oil drain plug is. Sounds like yours is more detailed than mine. Is it just the standard one or did you get a more detailed version from somewhere else.
January 7, 2010 at 5:05 am #167353Roy, what do you need a manual for mate? Just use a bigger hammer!! :laugh: :laugh:
Speaking of the garage though… Must get around to servicing the bike after our last ride… :blush:
January 7, 2010 at 5:09 am #167354Don’t worry I’ve only used the bike once since then too. Very Sad. Going to Blues this weekend though. Sorry for the hijack.
January 7, 2010 at 5:42 am #167355
AnonymousRoy, it’s the standard manual mate. It’s pretty straight forward and has info. on most common jobs for the bike.
My 08 450 manula is very similar and even the one for 1999 200 is pretty good. It doesn’t look like it’s changed much over the years!
January 7, 2010 at 8:11 am #167356You can download the owner’s manuals from the ktm site. Maybe not the service manual though which is very helpful.
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