Injected KTM Fuel Filter

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This topic contains 3 replies, has 0 voices, and was last updated by  murph the surf 13 years, 4 months ago.

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  • #100758

    Adam Rodgers
    Member

    The injected KTM’s have the worlds smallest fuel filter.

    It resides in the spigot that the fuel hose attaches to the injector rail assembly.

    [attachment=3001]KTMFuelFilterLocation.jpg[/attachment]

    Below is the KTM schematic of the associated parts

    [attachment=3002]KTMFuelFilter.pdf[/attachment]

    This is the filter, hard to find if you don’t know where to look

    [attachment=3003]KTMFuelFilter.jpg[/attachment]

    The easiest way to replace the filter is to disconnect the fuel line at the quick connector and undo the screw that holds the elbow to the fuel rail. There is an ‘O’ ring that seals the elbow to the fuel rail. It may stay in the fuel rail, it is easier to take it out and put it onto the elbow for assembly.

    Cut the existing non-replaceable hose clamp off the fuel hose and pull the hose off the elbow spigot.

    The filter is that tiny black thing you see inside the spigot ( you may need your reading glasses ), remove with finger nail or small screw driver it just pulls out.

    Push in new filter, push hose back onto spigot and replace hose clamp with a removeable one. ( if you ever need to do this on the trail the re-useable clamp will make life easier )

    Push elbow back into the fuel rail being careful with the ‘O’ ring and insert retaining screw.

    Re-connect fuel quick release and your good to go.

    It may be easier to remove the fuel tank for this, it may also depend on what model you have ;)

    Keep everything as clean as possible as it takes 3/10 of f*** all to clog this filter.

    Hope this all helps :)

    Adam.

    #212330

    Roy
    Member

    Got to love how they put a non replaceable hose clamp on something that they recommend get taken off every 15 hours.

    Thanks for the tips.

    #212359

    Hi Adam
    Thanks for the heads up, mate
    Couldn’t open the attatchments though???
    Cheers
    Murph

    #212331

    Adam Rodgers
    Member

    Don’t know what happened to the attachments :huh:

    They were there yesterday when I posted it up :unsure:

    I’ll see what I can do ;)

    Adam.

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