Krustys Banana

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This topic contains 96 replies, has 0 voices, and was last updated by  Chris 13 years, 5 months ago.

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  • #98764

    Chris
    Member

    Well I took the plunge and as of July 23rd 2010 I’m now a member of Team Yellow… :P

    I picked me up a 2004 DRZ400E 4880 Klms.. It was owned by a mature rider and boat mechanic.. I’m hoping he will join the site as I steered him this way.. The bike seems to have been well looked after and tuned well.. She has a nice note to the exhaust.. Sounds great and not over bearing loud.. I plan on stripping and clean detailing her Saturday avo and adding some minor bling that I have already acquired..

    Specifications as Purchased


    Full Big Gun Exhaust
    Twin Finney Air Cleaner
    Reikon Fat Bars with Risers
    B&B Bash plate
    Bark Busters
    Brand new battery
    Front Forks Rebuilt by Tekniks (.46 Springs)
    90% front tread
    60% rear tread
    Near new chains and sprockets
    Brake Pads in resonable condition.
    Spare Side and Tank Fin Plastics
    Spare Seat
    The original exhaust
    Large Amount of assorted spares

    Plan of Attack for the short term


    Detail Cleaning
    Detailed Inspection
    Go Over Nuts and Bolts
    Change of Oil and Filter
    Flush Radiator
    Replacing Clutch and Brake Levers
    Replacing Hand Grips
    Adjust cockpit to my liking.
    Strip All Stickers and Chat to Tee and Cee for an Old Bull Setup.

    Plan of Attack for the long term


    Steering Damper
    B&B Engine Side covers
    B&B Frame Guards
    B&B Rear Rack
    Radiator Guards – Brand Unknown at this stage
    Wheel bearings front and back
    14 and 15 tooth front sprocket
    42 or 44 Rear Sprocket
    New Chain
    Rear Tire
    Larger Tank – Not sure of size yet
    GPS 12v plug

    As Purchased


    2010-07-24-Purchased-03.jpg

    #184485

    Good on you Krusty I hope you enjoy it. Go all out and get black plastic like mine then you dont have people mistaking you for Boony!

    #184486

    Get out the camera Krusty, were gunna needs pics.

    #184513

    Nick Jackson
    Member

    Nice one mate, sounds like you got the full package!
    Check out the roc stompa steering dampeners I’m very happy with mine and it will save your butt at least it has mine!!

    Happy riding!

    Nick

    #184512

    glenn
    Member

    snowy09 wrote:

    Quote:
    Good on you Krusty I hope you enjoy it. Go all out and get black plastic like mine then you dont have people mistaking you for Boony!

    krusty can ride,I cant so he will never be mistaken for me ;)

    well done on thepurchase, as scotty said, wheres the photos mate.

    #184487

    Dwayne O
    Member

    :woohoo: A KRUSTY BANANA :P
    Just what we need on here,,,,

    Congrats on the purchase mate, it has taken a while to decide which way to go,,,
    Just one more thing,

    Pics man , Pics, we need pics :laugh:

    #184529

    Jason Green
    Member

    I liked his xr400 and now shes gone been replaced buy a banana with the magic button :P

    #184531

    Good one krusty more bananas makes me hungry. should get back on bike in week or so and we can get that ride in ;) wont happen over night but it will happen :unsure:

    #184488

    Dwayne O
    Member

    :unsure: C`Mon Krusty!!!!

    Its been 1 Day 2 HRs already & NO PICS !!!!

    SPOILED SPORT :P

    #184489

    Chris
    Member

    Some photos from today before I tore it down and made some adjustments…

    As Purchased



    2010-07-24-Purchased-01.jpg

    2010-07-24-Purchased-02.jpg

    #184607

    Nick Jackson
    Member

    Very tidy looking bike Krusty ;)

    #184612

    glenn
    Member

    I can recommend force radiator guards as they brace back to your tank mounts,,saved me a radiator on the cells ride with mick when a tree jumped out at me :huh: . didnt even know i had bent a rad until I yried to take the tank off during cleanup.

    Boony

    #184490

    Chris
    Member

    I stripped it back, mainly all the plastics and tank and got me an air box cover, then gave it the muc-off treatment.. It looks even better now.. I will eventually do even more of a detail cleaning i.e.; baked on dirt to exhaust and some gooey chain lube stuff along the top of swing arm and crud in the suspension linkage etc.. I think I will ride, crash and burn her for awhile and then get a whole new set of plastics and let Tee and Cee cover em up..

    Tasks done so far


    Removed the fat ugly rear unit (brake light and indicators) and put on an Acerbis thingy with LED tail light.. There was some old mini indicators that was in the box of stuff and I put them on the rear frame about half way on the rear fender, looks alright and does what I wanted..

    Removed most all the stickers.. Now you can see the tank fade :laugh:
    Replaced Clutch and Brake Levers
    Replaced Hand Grips
    Replaced Plastic portion of the EGO Barkies
    Adjusted cockpit
    Added GPS mount
    Added new wiz bang rear tail bag with new tool roll and pack..
    Added my front fender bag.
    Completed inspection

    Still to do (today)


    Flush radiators
    Change Oil and Oil Filter
    Adjust Chain
    Adjust rear sag (TB don’t know it yet but he will be doing it today :) )

    I ran into a few surprises or difficulties however you want to look at it.


    Bolts holding on the Bash plate seemed to be over tightened and I stripped the allen key holes.. :( She is sorted though after I gave em the message with Mr Grinder and Mr. Drill

    The Front sprocket cover lower bolt snapped.. :( Not sure what I am going to do yet.. It was very very tight and I think inserted cross threaded.. I put a bit into undoing it and the bolt snapped clean off leaving a small amount sticking out..

    The 2 phillips head screws holding the throttle housing on the bars were stripped and wouldn’t allow a good grip to undo.. Mr Grinder and Mr. Drill sorted that I replace with some nice allen key holed screws..

    #184615

    Nick Jackson
    Member

    I have made the mistake of overtightening bolts and since having a torque wrench am constantly surprised how little torque some bolt need.

    #184617

    Nick Jackson
    Member

    Also their is a cheap bolt removel tool avalible at Bunnings, it just requires predrilling a hole in the snapped bolt and winding in the tool which has a left hand thread, when tight it begins to unwind the snapped bolt.

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