Mods so far

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This topic contains 4 replies, has 0 voices, and was last updated by  Mark Falvey 16 years, 4 months ago.

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  • #94928

    Mark Falvey
    Member

    A friend (with a welder) and I pulled the end off the zorst to see if there were any quick weight savings to be made or if we could open it out. It turned out to be a maze of chambers and pipes so we drilled a few holes and put the end back on. I put the airbox lid somewhere safe and took it to Dynotime. Rejetted, it came back with 22HP to its name. I’d asked them about fitting a Staintune header pipe but he reckoned it wouldn’t shift enough fumes to keep the gas velocity up in the bigger diameter…
    The roofrack came off the back and smaller indicators went on. Up front I’ve had three or four sets of those brittle fork protectors – anyone know of decent polypropylene ones? The steel bars succumbed to a novel way I found of getting down a rocky, rutted hill, so there’s some alloy there. The mirrors are gone; a tiny foldaway one keeps it legal and doesn’t snag on the wing mirrors of the Toorak Tractors down Hoddle St. Ancient Barkbuster were donated by my old XT250; no plastic for ones that old so I butchered slots in the ones that came with the bike. Fork air pressure valves were a snug fit but went on fine.
    The Acerbis headlight is waiting for a new clock to sit behind it. I think a 300 kit needs to be secured before the supplies dry up – with the price of new 250s…
    rear_view.jpg

    #105680

    Chris
    Member

    Hey Nuro, looking good, get that 300kit asap, makes a huge difference, do you have access to a Dyno, I’d love to know what it puts out with the 300kit, staintune pipe and the dynojet kit. Tell me more about the fork pressure valves, I’m interested. I also now have fitted works connection frame guards and have a set of unabiker radiator guards ready to fit.. I’ll post some more pics soon.

    Cheers
    Chris.

    #105681

    Mark Falvey
    Member

    The dyno work was done commercially in WA. Can’t praise the work enough – the same guy worked miracles on my SR500 cafe racer. If anyone can recommend a Melbourne bike dyno shop; I’m interested!
    My mate’s 300 with the unplugged exhaust and Staintune header only reached 23.5 but the maximum power figures don’t tell the whole story, do they? Good to know that it’s running the best it can, though.
    Fork springs (in transit), MX Retreads, then the kit!
    The valves replace the screws on the fork cap. As the oil heats up and off-gases, pressure builds up making the action a little stiffer than planned. Rather than pulling out a screwdriver between loops, you just pull the bike up on the stand and rear wheel and give each valve a quick push. Two mouse farts later you’re away.
    airvalves.jpg
    I’ve ‘remodeled’ a radiator – looking forward to your photos so I can see if they’ll fit the new shape I came up with! The Tech4s went through the paint ages ago – what else do the frame guards do?
    Cheers, ‘Nuro’

    #105682

    Craig Hatton
    Member

    Team Nurofen wrote:

    Quote:
    A friend (with a welder) and I pulled the end off the zorst to see if there were any quick weight savings to be made or if we could open it out. It turned out to be a maze of chambers and pipes so we drilled a few holes and put the end back on. I put the airbox lid somewhere safe and took it to Dynotime. Rejetted, it came back with 22HP to its name. I’d asked them about fitting a Staintune header pipe but he reckoned it wouldn’t shift enough fumes to keep the gas velocity up in the bigger diameter…
    The roofrack came off the back and smaller indicators went on. Up front I’ve had three or four sets of those brittle fork protectors – anyone know of decent polypropylene ones? The steel bars succumbed to a novel way I found of getting down a rocky, rutted hill, so there’s some alloy there. The mirrors are gone; a tiny foldaway one keeps it legal and doesn’t snag on the wing mirrors of the Toorak Tractors down Hoddle St. Ancient Barkbuster were donated by my old XT250; no plastic for ones that old so I butchered slots in the ones that came with the bike. Fork air pressure valves were a snug fit but went on fine.
    The Acerbis headlight is waiting for a new clock to sit behind it. I think a 300 kit needs to be secured before the supplies dry up – with the price of new 250s…
    rear_view.jpg

    ” I’d asked them about fitting a Staintune header pipe but he reckoned it wouldn’t shift enough fumes to keep the gas velocity up in the bigger diameter… “

    Do this – got to let it breathe

    ” Up front I’ve had three or four sets of those brittle fork protectors – anyone know of decent polypropylene ones? “

    yr2000 kx250 wil fit with an extra hole needed

    Also have a look here: http://www.kawasakiforums.com/m_100000/tm.htm

    and here: http://www.kawasakiforums.com/m_213768/tm.htm

    cheers hatto

    Select Image file to attach

    #114279

    Mark Falvey
    Member

    Smart work, Hatto; thanks! …and I’ve got a fair bit of reading to do!

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