Radiator Cooling

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This topic contains 71 replies, has 0 voices, and was last updated by  Bruce Curtis 15 years ago.

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  • #174870

    Greg
    Member

    Mr Blue wrote:

    Quote:
    Trailboss wrote:

    Quote:
    Mr Blue wrote:

    Quote:
    Ok this heat exchanger you’re speaking of TB, what do you know of water over oil cooling systems?

    BC

    As is coolant used to engine cool oil Bruce?

    TB

    Sorry lads had to work a little today and haven’t had much time for my primary function…posting on here, Yep TB last night a mate (440kw XR6) was talking about a little insurance, and water cooled, oil heat exchanger, or a water cooled-oil cooler

    Bruce we use oil coolers that are cooling system cooled for many reasons, one of those reasons is as you said Bruce low speed means no air flow which means no cooling (go figure :blink: ). The average hoon cruising around town doesnt realise that he isn’t maintaining enough speed for a constant air flow to maintain efficient temperature control, but it looks good :laugh: . Another reason is that engine oil operating temperature is achieved much quicker and we all know that means less wear as components run their correct tolerances remember this is combined with a oil thermostat to by pass the oil cooler when cold reducing parasitic loads and getting the oil up to temp faster. Engine oil temperature is in some ways more important the coolant temperature especially when diagnosing engine wear and failures.
    With an coolant cooled cooler it is easier to maintain a temperature range as the coolant will only go as cool as the thermostat in the coolant system allows. Yes they are designed to turbulate the oil to prevent only cooling the oil against the core. For example say between 82 degrees (opening) and 92 degrees (fully open). When using an air cooled cooler for oil the air passing through if you are moving fast enough for it could in Australia vary from 0 degrees to 48 degrees.
    All high horse power heavy duty autos in trucks are coolant cooled because of the heat they generate, air to air cooling cant meet the demands

    All the the higher performance higher load turbos we use are coolant cooled for a more constant temperature control and cooler turbo operating temperatures.

    I am happy for Moto to criticise my punctuation, I know thats what happens when you arent perfect or know everything :P , I did write it in a hurry stepping out the door maybe I should have slowed down :laugh: :laugh:

    Hope that helps answer your question Bruce, if ever you are in Sydney or Brisbane when I am I would love to show you through our facilities where you can see all this in practice not just read interpretations on the screen.

    TB

    #174894

    Bruce Curtis
    Member

    Thats the ones TB, can be mounted under the rear or anywhere you can get an airflow going with a fan setup, he’s worked on a few industrial units so i reckon that’s where the idea came from.

    Next question on heat exchange

    why doesn’t the coolant flow go from combustion area to lower jacket areas?

    Pros & Cons!

    BC

    #174920

    Bill
    Member

    Mr Blue wrote:

    Quote:
    Thats the ones TB, can be mounted under the rear or anywhere you can get an airflow going with a fan setup, he’s worked on a few industrial units so i reckon that’s where the idea came from.

    Next question on heat exchange

    why doesn’t the coolant flow go from combustion area to lower jacket areas?

    Pros & Cons!

    BC

    Because bubbles go up not down and thermo syphon also goes up not down

    #174921

    Mal
    Member

    Mr Blue wrote:

    Quote:
    Next question on heat exchange

    why doesn’t the coolant flow go from combustion area to lower jacket areas?

    Pros & Cons!

    BC

    My guess Blue is that the ‘cold’ coolant may quench the combustion area and cause theraml stress to the metals which may then prematurely fail. Having the coolant absort some heat from the lower part of the engine reduces the thermal shock and allows better temperature control.

    Just my thoughts on how heat exchangers operate in my industry.

    #174933

    Bruce Curtis
    Member

    KTM Bull wrote:

    Quote:
    Mr Blue wrote:

    Quote:
    Thats the ones TB, can be mounted under the rear or anywhere you can get an airflow going with a fan setup, he’s worked on a few industrial units so i reckon that’s where the idea came from.

    Next question on heat exchange

    why doesn’t the coolant flow go from combustion area to lower jacket areas?

    Pros & Cons!

    BC

    Because bubbles go up not down and thermo syphon also goes up not down

    Ok so it’d be fighting the laws of physics of heated liquids and gases, but surely the pump could overcome this.

    Mal, I thought of that too, but if we had a thermostat or system with a flow that kept coolant temps reasonably constant rather than the difference of now, besides the obvious size issues associated with a volume of liquid needed t achieve this, what could be the drawbacks?

    #174895

    Anonymous

    Trailboss wrote:

    Quote:
    Bruce we use oil coolers that are cooling system cooled for many reasons, one of those reasons is as you said Bruce low speed means no air flow which means no cooling (go figure :blink: )
    (If you are putting around town your engine isn’t as hot and still is is getting sufficient airflow, if it wasn’t your car would overheat).

    The average hoon cruising around town doesnt realise that he isn’t maintaining enough speed for a constant air flow to maintain efficient temperature control, but it looks good :laugh: (Why? Unless his car is boiling the fluid in the rad surely the cooling system is working fine? If you’re revving the freckle out of it stationary then it will start to overheat. Obviously when you start talking drag cars with serious power cued up waiting to run it’s a slightly different story) .

    Another reason is that engine oil operating temperature is achieved much quicker and we all know that means less wear as components run their correct tolerances remember this is combined with a oil thermostat to by pass the oil cooler when cold reducing parasitic loads and getting the oil up to temp faster. Engine oil temperature is in some ways more important the coolant temperature especially when diagnosing engine wear and failures.

    With an coolant cooled cooler it is easier to maintain a temperature range as the coolant will only go as cool as the thermostat in the coolant system allows (this is the same for any fluid that is temperature regulated).

    Yes they are designed to turbulate the oil to prevent only cooling the oil against the core. For example say between 82 degrees (opening) and 92 degrees (fully open). When using an air cooled cooler for oil the air passing through if you are moving fast enough for it could in Australia vary from 0 degrees to 48 degrees.
    All high horse power heavy duty autos in trucks are coolant cooled because of the heat they generate, air to air cooling cant meet the demands.

    All the the higher performance higher load turbos we use are coolant cooled for a more constant temperature control and cooler turbo operating temperatures.

    I am happy for Moto to criticise my punctuation, I know thats what happens when you arent perfect or know everything :P (SNAP!!) , I did write it in a hurry stepping out the door maybe I should have slowed down :laugh: :laugh:

    Hope that helps answer your question Bruce, if ever you are in Sydney or Brisbane when I am I would love to show you through our facilities where you can see all this in practice not just read interpretations on the screen.

    TB

    As another note, most street cars waiting to do a drag runs sit there with the bonnet popped and the engine off until they have to move with the specific intention of not putting too much heat in the engine/oil. Big power drag cars running nitromethane will get real hot just doing the burnout but they generate several thousand horsepower.

    For a souped up street car a liquid cooling system for the engine oil seems a bit overkill. Bruce, does your mate drive his car there? If so does he change the engine oil for a higher temp grade before doing his runs?

    Just my 2c though, each to their own. I’ve spent enough of my hard earned modding cars (a car really) buying all kinds of stuff :P

    #174969

    Greg
    Member

    Exactly Moto ;) you should remember that if the cooling system coolant is being used to cool the gearbox or engine oil the cooling system of a street vehicle will have a fan or thermo fan to control its upper temperature thus helping maintain the oil temp ;)

    Most high performance top end drag cars have the block sealed with coolant and the coolant is returned down the by-pass passage back to the pump to again go around the block. No radiator very limited run time till over heat as Moto said a whole different kettle of fish

    TB

    #174970

    Bruce Curtis
    Member

    Sealed systems are as TB said for the boys with 1000s of HP, or chainsaw racers with modded 2T motorcycle powerunits.

    Nah Rod does like a bit of overkill, but he’s in the trade (head mechanic for a fleet of taxis and couriers and an industrial instructor in such) and gets to see stuff that I wouldn’t hear about for a few years until it becomes mainstream.

    The distance from his home to the 1/8th mile track is about 500 metres, this car while street driven is really only a sunday car or when he’s feeling wicked. Last night he was talking about another slightly different setup for intercollers that I had heard of, water to air intercoolers…..

    All about extracting the last HP in an existing combo.

    BC

    #174972

    Anonymous

    Pray tell Bruce….what is this water to air intercooler you speak of? I take it you said water to air purposely and not air to water/coolant obviously being the norm.

    EDIT: Good thread this one!

    #174983

    Greg
    Member

    Bruce, I have seen race trucks that have a setup to spray a fine mist of water over the front of the aftercooler mounted at the front of the truck of course. The reason behind it is the mist cools the air and the aftercooler core, colder air goes through the intercooler thus cooling the air in the intercooler cold air more oxygen etc etc more power.

    Couldn’t see it working at speed because of the obvious reasons, although at the start it would be cooled for maximum power at take off maybe

    Yeah good thread Moto

    TB

    #174984

    are yous all kidding??

    this thread was started about cooling systems for shitty red agricultural machinery with different sized symbols painted on them remember, and the wank factor involved therein :laugh: :laugh: :laugh: :laugh: :laugh:

    it has evolved well though ;)

    #174950

    Bill
    Member

    Next question on heat exchange

    why doesn’t the coolant flow go from combustion area to lower jacket areas?

    Pros & Cons!

    BC[/quote]

    Because bubbles go up not down and thermo syphon also goes up not down[/quote]

    Ok so it’d be fighting the laws of physics of heated liquids and gases, but surely the pump could overcome this.

    While you are at it can you get the river out the front to go up hill as it will look better :laugh:

    you dont have that many deg dif from top to bottem hose 10deg max i have got it to 3deg when ive tuned the cooling system so there is no advantage only power loss to drive a large hipressure pump to try to fight the laws of nature

    #174985

    Matt Baker
    Member

    Moto wrote:

    Quote:
    Pray tell Bruce….what is this water to air intercooler you speak of? I take it you said water to air purposely and not air to water/coolant obviously being the norm.

    EDIT: Good thread this one!

    Water to air intercoolers have been around for years, they are only really suitable for race car or dyno queens because they work best when an ice box is used to cool the water, the ice doesnt last long.

    front pic of a twin turbo v8 commodore

    this guy was summernats horsepower hero a few years back. Check the plumbing tt.jpg

    #174994

    Matt Baker
    Member

    This is the ice box in the boot tt2.jpg

    #174987

    Anonymous

    Trailboss wrote:

    Quote:
    Bruce, I have seen race trucks that have a setup to spray a fine mist of water over the front of the aftercooler mounted at the front of the truck of course. The reason behind it is the mist cools the air and the aftercooler core, colder air goes through the intercooler thus cooling the air in the intercooler cold air more oxygen etc etc more power.

    Couldn’t see it working at speed because of the obvious reasons, although at the start it would be cooled for maximum power at take off maybe

    Yeah good thread Moto

    TB

    This has been around years though, I was under the impression Bruce had something new and innovative up his sleeve. Drongo’s with 1.2 turbo’d lumps of crap in the UK were using WI back in the late 80’s when I started getting into cars at the ripe of age of 11 :P

    The Subaru Impreza STi’s had it fitted as standard for a while. it was a little button on the dash you could press for a boost when hammering the car. It does work at speed too (maybe not drag car 200mph+ stuff but whatever an STi Impreza can throw at it :)

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